Renault Koleos Service Repair Manual: Manual gearbox control cable: Removal - Refitting

M9R, and 6-SPEED MANUAL GEARBOX

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).

• Remove:
  • the battery (see Battery: Removal - Refitting) (80A, Battery)
  • the battery tray (see Battery tray: Removal - Refitting) (80A, Battery).

• Remove:
  • the bolts (1) from the wiring channel,
  • the wiring channel (2) .
• Disconnect the manual gearbox control cable from the gear control unit (see 37A, Mechanical component controls, Gear control unit: Removal - Refitting, page 37A-76) .

• Remove:
  • the bolt (3) from the heater matrix water outlet hose.
  • the heater matrix water outlet pipe (4) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Unclip:
  • the cable (5)
  • gear lever A while by pressing the brackets (7) ,
  • the cable (6) from the selector lever by pressing the brackets (7) ,
  • the gear lever cable (5) from the upper bracket of control cable A (8) by pulling on the locking brackets (10) ,
  • the gear lever cable (6) from the upper bracket of control cable B (9) by pulling on the locking brackets (10) .

4X2 TRANSMISSION

• Unclip:
  • the manual gearbox control cable from the lower bracket (11) of the control cable,
  • the control cable stop (12) from the manual gearbox.

4X4 TRANSMISSION

• Unclip:
  • the manual gearbox control cable from the lower bracket (13) of the control cable,
  • the control cable stop (14) from the manual gearbox.

• Remove the manual gearbox control cable.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

• Refit the manual gearbox control cable.
• Clip:
  • the manual gearbox control cable on the lower bracket of the control cable,
  • the control cable stop of the manual gearbox,
  • the gear lever cable on the upper bracket of control cable A,
  • the gear lever cable on the upper bracket of control cable B,
  • the gear lever cable on gear lever A,
  • the selector lever cable on the selector lever.

II - FINAL OPERATION.

• Connect the manual gearbox control cable to the gear control unit (see 37A, Mechanical component controls, Gear control unit: Removal - Refitting, page 37A-76) (Mechanical component controls).
• Adjust the selector lever cable (see Gear control unit: Adjustment) (Mechanical component controls).
• Refit:
  • the heater matrix water outlet pipe,
  • the heater matrix water outlet pipe bolt.
• Torque tighten the heater matrix water outlet pipe bolt (25 N.m).
• Refit:
  • the wiring channel,
  • the wiring channel bolts.
• Torque tighten the wiring channel bolts (10 N.m).
• Refit:
  • the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
  • the battery (see Battery: Removal - Refitting) (80A, Battery).

2TR, and 6-SPEED MANUAL GEARBOX

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Remove:

  • the battery (see Battery: Removal - Refitting) (80A, Battery)

  • the battery tray (see Battery tray: Removal - Refitting) (80A, Battery).

• Remove:
  • the bolts (1) from the battery tray bracket,
  • the battery tray bracket (2) .
• Disconnect the manual gearbox control cable from the gear control unit (see 37A, Mechanical component controls, Gear control unit: Removal - Refitting, page 37A-76) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Unclip:
  • the cable (3) from the gear lever A by pressing on the brackets (5) ,
  • the cable (4) from the gear lever by pressing on the brackets (5) ,
  • the gear lever cable (3) from the upper bracket of control cable A (6) by pulling on the locking brackets (8) ,
  • the selector lever cable (4) from the upper bracket of control cable B (7) by pulling on the locking brackets (8) .

4X2 TRANSMISSION

• Unclip:
  • the manual gearbox control cable from the lower bracket (9) of the control cable,
  • the stop (10) from the manual gearbox control cable.

4X4 TRANSMISSION

• Unclip:
  • the manual gearbox control cable from the lower bracket (11) of the control cable,
  • the stop (12) from the manual gearbox control cable.

• Remove the manual gearbox control cable.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

• Refit the manual gearbox control cable.
• Clip:
  • the manual gearbox control cable on the lower bracket of the control cable,
  • the control cable stop on the manual gearbox,
  • the selector lever cable on the upper bracket of control cable A,
  • the selector lever cable on the upper bracket of control cable B,
  • the gear lever cable on gear lever A,
  • the selector lever cable on the selector lever.

II - FINAL OPERATION

• Connect the manual gearbox control cable to the gear control unit (see 37A, Mechanical component controls, Gear control unit: Removal - Refitting, page 37A-76) .
• Adjust the selector lever cable (see 37A, Mechanical component controls, Mechanical gear control cable: Adjustment, page 37A-84) .
• Refit:
  • the battery tray bracket,
  • the battery tray bracket bolts.
• Tighten to torque the battery tray bracket mounting bolts (28 N.m).
• Refit:
  • the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
  • the battery (see Battery: Removal - Refitting) (80A, Battery).