IMPORTANT
Wear protective gloves during the operation. |
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
- Remove:
- the engine cover
- the air resonator located on the rocker cover
- the air inlet sleeve
- the battery
- the battery tray.
- Remove the bolts (1) from the wiring bracket.
- Move aside the wiring and bracket (2) .
- Unclip the breather hose clip (3) .
- Remove:
- the breather hose (4) ,
- the air filter box.
- Remove:
- the bolts (5) from the bracket,
- the bracket (6) .
- Remove:
- the engine wiring bracket nuts (7) ,
- the engine wiring bracket bolt (8) .
- Move the engine wiring to one side.
- Refit:
- the lifting eye (9) ,
- the lifting eye bolts (10) .
- Torque tighten the lifting eye bolts (28 N.m).
- Remove the scuttle half-grilles.
- Position the (Mot. 1453) (11) .
- Remove:
- the front left-hand wheel
- the front right-hand splash guard
- the front left-hand wheel arch liner
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Remove in the following order:
- the left-hand suspended engine mounting bolt (1)
from the gearbox,
- the left-hand suspended engine mounting bolt (2)
from the gearbox,
- the left-hand suspended engine mounting bolt (3)
from the gearbox,
- the left-hand suspended engine mounting bolt (4)
from the gearbox,
- the left-hand suspended engine mounting nut (5) ,
- bolts (6-12) from the left-hand suspended engine
mounting on the body.
- Remove the left-hand suspended engine mounting .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
- Refit the left-hand suspended engine mounting on
the body.
- Refit the bolts of the left-hand suspended engine
mounting on the body and on the gearbox.
- Torque tighten in turn:
- the left-hand suspended mounting bolts (1-7)
on the body80 (N.m),
- the left-hand suspended engine mounting nut
(8) (14 N.m),
- the left-hand suspended engine mounting bolt
(9) on the gearbox (50 N.m),
- the left-hand suspended engine mounting bolt
(10) on the gearbox (50 N.m),
- the left-hand suspended engine mounting bolt
(11) on the gearbox (50 N.m),
- the left-hand suspended engine mounting bolt
(12) on the gearbox (50 N.m).
II - FINAL OPERATION.
- Refit:
- the front left-hand wheel arch liner
- the front right-hand splash guard
- the front left-hand wheel
- Remove:
- tool (Mot. 1453)
- the lifting eye bolts,
- the lifting eye.
- Refit:
- the engine wiring bracket bolt
- the engine wiring bracket nuts
- the scuttle half-grilles
- the bracket (6)
- the bracket bolts (6) .
- Torque tighten:
- the engine wiring bracket bolt (10 N.m),
- The engine wiring bracket (nuts10 N.m),
- the bracket bolts (28 N.m).
- Refit:
- the air filter box
- the breather hose.
- Clip on the breather hose clip.
- Refit:
- the wiring harness bracket,
- the wiring harness bracket bolts.
- Torque tighten the wiring harness bracket bolts
(28 N.m).
- Refit:
- the battery tray
- the battery
- the air inlet sleeve
- the air resonator located on the rocker cover
- the engine cover.
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