REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift .
- Remove:
- the air inlet sleeve clips
- the air inlet sleeve from the air filter unit
- the battery
- the battery tray
- the air filter unit.
6-SPEED AUTOMATIC GEARBOX
- Disconnect the automatic transmission computer
connector (1) .
- Remove the bolts (2) from the wiring bracket.
- Unclip:
- the wiring at (3) ,
- the wiring at (4) .
- Remove:
- the automatic transmission computer mounting
bolts (5) ,
- the earth cable.
6-SPEED MANUAL GEARBOX
- Remove the automatic transmission computer
mounting.
6-SPEED AUTOMATIC GEARBOX
- Remove the " automatic transmission computer -
mounting " assembly.
- Remove:
- the bolts (6) from the air filter unit support,
- the air filter unit support (7) .
- Unclip the wiring at (8) .
6-SPEED MANUAL GEARBOX
- Disconnect the reverse gear position switch connector
(9) .
- Remove the left-hand and right-hand bonnet seals
(10) .
- Fit the (Mot. 1453) and the (Mot. 1453-01) using
safety strap(s).
- Remove:
- the engine undertray
- the front left-hand wheel
- the front left-hand splash guard .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
6-SPEED MANUAL GEARBOX
- Remove the left-hand suspended engine bolts (11)
on the manual gearbox.
6-SPEED AUTOMATIC GEARBOX
- Remove the left-hand suspended engine bolts (12)
on the automatic gearbox.
- Remove the left-hand suspended engine bolts (13)
on the body side.
- Remove:
- the left-hand suspended engine bolts (14) on the
upper body,
- the left-hand suspended engine mounting.
REFITTING
I - REFITTING OPERATION FOR PART CONCERNED
- Fit the left-hand suspended engine mounting.
- Refit without tightening the left-hand suspended engine
bolt (15) on the body side.
- Refit the left-hand suspended engine bolts on the
upper body.
- Torque tighten in order the left-hand suspended
engine bolts on the upper body (80 N.m).
Note:
Use a torque wrench and an open-end wrench
adapter to torque tighten bolts (1) and (4) . |
- Refit the left-hand suspended engine mounting bolts
on the body side.
- Torque tighten in order the left-hand suspended
engine mounting bolts on the body side (80
N.m).
6-SPEED MANUAL GEARBOX
- Refit the left-hand suspended engine bolts on the
manual gearbox.
- Torque tighten in order the left-hand suspended
engine mounting bolts on the manual gearbox
(110 N.m).
6-SPEED AUTOMATIC GEARBOX
- Refit the left-hand suspended engine bolts on the
automatic gearbox.
- Torque tighten in order the left-hand suspended
engine mounting bolts on the automatic
gearbox110 (N.m).
II - FINAL OPERATION
- Refit:
- the front left-hand splash guard
- the front left-hand wheel
- the engine undertray.
- Remove (Mot. 1453) and the (Mot. 1453-01) and
the safety strap(s).
- Refit the left-hand and the right-hand bonnet seals.
6-SPEED MANUAL GEARBOX
- Disconnect the reverse gear switch connector.
- Clip on the wiring at (8) .
- Refit:
- the air filter box mounting,
- the air filter box support bolts.
- Torque tighten the air filter unit bracket bolts (10
N.m).
6-SPEED MANUAL GEARBOX
- Position the automatic transmission computer
mounting.
6-SPEED AUTOMATIC GEARBOX
- Position the " automatic transmission computer-mounting
" assembly.
- Refit:
- the earth cable,
- the automatic transmission computer mounting
bolts.
- Torque tighten the automatic transmission computer
mounting bolts (27 N.m).
- Clip:
- the wiring at (4) ,
- the wiring at (3) .
- Refit the wiring bracket bolts.
- Torque tighten the wiring bracket bolts (10 N.m).
6-SPEED AUTOMATIC GEARBOX
- Connect the automatic transmission computer connector.
- Refit:
- the air filter unit ,
- the battery tray,
- the battery,
- the air inlet sleeve from the air filter unit,
- the air inlet sleeve clips.
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