Renault Koleos Service Repair Manual: 2TR, and ND5 or ND8

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift .

• Remove:
  • the engine cover
  • the air resonator located on the rocker cover
  • the air inlet sleeve
  • the battery
  • the battery tray .

• Remove the bolts (1) from the wiring bracket.
• Move aside the wiring and bracket (2) .
• Remove the air filter unit .

• Remove:
  • the bolts (3) from the bracket,
  • the bracket (4) .

• Remove:
  • the engine wiring bracket nuts (5) ,
  • the engine wiring bracket bolt (6) .
• Move the engine wiring bracket to one side.

• Refit:
  • the lifting eye (7) ,
  • the lifting eye bolts (8) .
• Torque tighten the lifting eye bolts (28 N.m).
• Remove the scuttle half-grilles.

• Position the (Mot. 1453) (9) .

• Position the trolley jack (10) under the gearbox

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Remove rubber pad nut (11) on the gearbox.

• Remove:
  • the nuts (12) and bolts from the left-hand suspended engine mounting,
  • the rubber pad (13) from the left-hand suspended engine mounting.
• Separate the gearbox from the left-hand suspended engine mounting.

(A) Front of the vehicle

• Remove in the following order:
  • the left-hand suspended engine mounting bolt (1) on the body,
  • the left-hand suspended engine mounting bolt (8) on the body,
  • the left-hand suspended engine mounting bolts (2) , (3) and (4) on the body,
  • the left-hand suspended engine mounting bolts (5) , (6) and (7) on the body.
• Remove the left-hand suspended engine mounting on the body.

• Remove:
  • in order the left-hand suspended engine mounting support bolts (14) on the gearbox,
  • the left-hand suspended engine mounting support (14) on the gearbox.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

• Refit the left-hand suspended engine mounting support on the gearbox.
• Refit the bolts to the left-hand suspended engine mounting bracket on the gearbox.

• Torque tighten in order the left-hand suspended engine mounting support bolts on the gearbox (45 N.m).
• Refit the left-hand suspended engine mounting on the body.

(A) Front of the vehicle

• Refit the left-hand suspended engine mounting bolts on the body.
• Torque tighten in turn:
  • the left-hand suspended engine mounting bolt (1) on the body (80 N.m),
  • the left-hand suspended engine mounting bolts (2), (3) and (4) on the body (80 N.m),
  • the left-hand suspended engine mounting bolts (5), (6) and (7) on the body (80 N.m),
  • the left-hand suspended engine mounting bolt (1) on the body (80 N.m),
  • the left-hand suspended engine mounting bolt (8) on the body (14 N.m).
• Place the gearbox on the left-hand suspended engine mounting using the tool (Mot. 1453) or using the trolley jack.
• Refit:
  • the rubber pad on the left-hand suspended engine mounting,
  • the rubber pad nut (11) on the gearbox,
  • the bolts and the nuts (12) of the left-hand suspended engine mounting.
• Torque tighten:
  • the bolts and the nuts (12) of the left-hand suspended engine mounting (105 N.m),
  • the rubber pad nut on the gearbox (65 N.m).

II - FINAL OPERATION.

• Remove the trolley jack.
• Remove:
  • tool (Mot. 1453)
  • the lifting eye bolts,
  • the lifting eye.
• Refit:
  • the scuttle half-grilles
  • the engine wiring bracket bolt
  • the engine wiring bracket nuts.
• Torque tighten:
  • the engine wiring bracket bolt (10 N.m),
  • The engine wiring bracket (nuts10 N.m).
• Refit:
  • the bracket (4)
  • the bracket bolts.
• Torque tighten the bracket bolts (28 N.m).
• Refit:
  • the air filter unit
  • the wiring harness bracket
  • the wiring harness bracket bolts
• Torque tighten the wiring harness bracket bolts (28 N.m).
• Refit:
  • the battery tray
  • the battery
  • the air inlet sleeve
  • the air resonator located on the rocker cover
  • the engine cover.