Renault Koleos Service Repair Manual: Accessories belt: Removal - Refitting

M9R

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift.
• Remove:
  • the front right-hand wheel
  • the front right-hand wheel arch liner

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Place a 3 mm Allen key (1) in the tensioning roller hole.
• Rotate the tensioning roller clockwise and push on the key at the same time until the tensioning roller locks.
• Remove the accessories belt.
• Turn the tensioning roller slightly in a clockwise direction.
• Remove the 3 mm Allen key.
• Turn the tensioning roller anti-clockwise until it locks.

• Remove:
  • the tensioning roller bolts (2) ,
  • the tensioning roller.

• Remove:
  • the fixed roller bolt protector (3) ,
  • the fixed roller bolt (4) ,
  • the fixed roller.

REFITTING

I - REFITTING PREPARATION OPERATION

• parts always to be replaced: Accessories belt (10,10,01,03)
  parts always to be replaced: Accessories belt tensioning roller (10,10,01,04)
  parts always to be replaced: Accessories fixed roller (10,10,01,06)

II - REFITTING OPERATION FOR PART CONCERNED

• Refit:
  • the new fixed roller,
  • the fixed roller bolt.
• Torque tighten the fixed roller bolt (44 N.m).
• Refit:
  • the fixed roller bolt protector,
  • the new tensioning roller,
  • the tensioning roller bolts.
• Torque tighten the tensioning roller bolts (25 Nm).
• Refit the new accessories belt.
• Turn the tensioning roller slightly in a clockwise direction.
• Remove the tensioning roller locking pin.
• Turn the crankshaft twice.
• Check that the accessories belt V-grooves are correctly fitted in the accessories pulley V-grooves.

III - FINAL OPERATION

• Refit:
  • the front right-hand wheel arch liner
  • the front right-hand wheel

2TR, and AIR CONDITIONING 01 or AIR CONDITIONING 02

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift.
• Remove:
  • the front right-hand wheel
  • the front right-hand flap
  • the front right-hand wheel arch liner

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Carefully rotate the tensioning roller bolt (1) clockwise, to release the accessories belt.

• Insert an Allen key (2) in the auto tensioner to maintain the play in the accessories belt.
• Remove the accessories belt (3) .

• Remove the Allen key whilst carefully rotating the tensioning roller bolt clockwise.

• Place the trolley jack (4) or an equivalent engine support tool under the lower section of the engine.

• Loosen in order the N 1 and 2 bolts of the right-hand side suspended mounting on the engine.
• Remove the remaining bolts from the right-hand side suspended mounting on the engine in order.

• Unclip the petrol vapour breathing pipe (5) .
• Separate the petrol vapour breathing pipe on one side.

• Remove:
  • the fixed roller bolt (6) ,
  • the fixed roller (7) ,
  • the auto tensioner bolts (8) ,
  • the auto tensioner and the tensioning roller (9) at the same time.

REFITTING

I - REFITTING PREPARATION OPERATION

• parts always to be replaced: Accessories belt (10,10,01,03)
  parts always to be replaced: Accessories belt tensioning roller (10,10,01,04)
  parts always to be replaced: Accessories fixed roller (10,10,01,06)
  parts always to be replaced: Accessories tensioning roller bolt (10,10,01,09)

II - REFITTING OPERATION FOR PART CONCERNED

• Use a brush to remove any deposits from the crankshaft accessories pulley V-grooves.
• Refit:
  • the new auto tensioner and the tensioning roller (9) at the same time,
  • the new auto tensioner bolts (8) .
• Torque tighten the new auto-tensioner bolts (25 N.m) (8) .
• Refit:
  • the fixed roller (7) ,
  • the fixed roller bolt (6)
• Torque tighten the fixed roller bolts (28 N.m) (6) .
• Clip on the petrol vapour rebreathing pipe (5)

• Refit the right-hand side suspended mounting bolts on the engine.
• Torque tighten the right-hand side suspended mounting bolts on the engine (55 N.m).
• Place the trolley jack (4) or an equivalent engine support tool under the lower section of the engine.

• Carefully rotate the tensioning roller bolt clockwise, to insert an Allen key (2) in the auto tensioner.

• Refit the new accessories belt (3) .
• Remove the Allen key (2) , whilst carefully rotating the tensioning roller bolt (1) clockwise.
• Turn the camshaft around twice to fit the accessories belt correctly.

III - FINAL OPERATION

• Refit:
  • the front right-hand wheel arch liner
  • the front right-hand flap
  • the front right-hand wheel