VARIABLE GEARBOX
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REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
- Remove:
- the air inlet pipe (see Air filter unit: Removal - Refitting)
(12A, Fuel mixture),
- the battery (see Battery: Removal - Refitting)
(80A, Battery)
- the battery tray (see Battery: Removal - Refitting)
(80A, Battery).
- Disconnect the automatic gearbox control cable
from the gear control unit (see 37A, Mechanical
component controls, Gear control unit: Removal
- Refitting, page 37A-76) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
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- Remove:
- the nut (1) of the automatic gearbox control cable,
- the sheath stop (2) from the automatic gearbox
control cable.
- Unclip:
- the automatic gearbox control cable from the multifunction
switch lever (3) .
- the automatic gearbox control cable from the upper
bracket (4) of the control cable.
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- Unclip:
- the automatic gearbox control cable from the lower
bracket (5) of the control cable,
- the cover (6) of the automatic gearbox control cable.
- Remove the automatic gearbox control cable.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
- Refit the automatic gearbox control cable.
- Clip:
- the automatic gearbox control cable cover,
- the automatic gearbox control cable on the lower
bracket of the control cable,
- the automatic gearbox control cable on the upper
bracket of the control cable,
- the automatic gearbox control cable on the multifunction
switch lever.
- Refit:
- the sheath stop on the automatic gearbox control
cable,
- the nut on the automatic gearbox control cable.
- Torque tighten the automatic gearbox control cable
nut (14 N.m).
II - FINAL STEP
- Connect the automatic gearbox control cable on the
gear control unit (see 37A, Mechanical component
controls, Gear control unit: Removal - Refitting,
page 37A-76) .
- Adjust the multifunction switch (see Multifunction
switch: Adjustment) (23A, Automatic gearbox).
- Remove:
- the battery tray (see Battery: Removal - Refitting)
(80A, Battery),
- the battery (see Battery: Removal - Refitting)
(80A, Battery)
- the air inlet pipe (see Air filter unit: Removal - Refitting)
(12A, Fuel mixture).
6-SPEED AUTOMATIC GEARBOX
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REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
- Remove:
- the battery (see Battery: Removal - Refitting)
(80A, Battery)
- the battery tray (see Battery tray: Removal - Refitting)
(80A, Battery).
- Disconnect the manual gearbox control cable from
the gear control unit (see 37A, Mechanical component
controls, Gear control unit: Removal - Refitting,
page 37A-76) .
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- Remove:
- the bolts (1) from the wiring channel,
- the wiring channel (2) .
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- Remove:
- the bolt (3) from the heater matrix water outlet pipe,
- the heater matrix water outlet pipe (4) .
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- Remove:
- the bolt (5) from the heater matrix inlet pipe,
- the heater matrix inlet pipe (6) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
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- Remove:
- the nut (7) from the automatic gearbox control cable,
- the sheath stop (8) from the automatic gearbox
control cable.
- Unclip:
- the automatic gearbox control cable from the multifunction
switch lever,
- the automatic gearbox control cable from the upper
bracket (9) of the control cable.
4X2 TRANSMISSION
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- Unclip:
- the automatic gearbox control cable from the lower
bracket (11) of the control cable,
- the stop (10) from the control cable of the automatic
gearbox.
4X4 TRANSMISSION
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- Unclip:
- the automatic gearbox control cable from the lower
bracket (12) of the control cable,
- the stop (13) from the control cable of the automatic
gearbox.
- Remove the automatic gearbox control cable.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED:
- Refit the automatic gearbox control cable.
- Clip:
- the automatic gearbox control cable on the lower
bracket of the control cable,
- the stop of the automatic gearbox control cable,
- the automatic gearbox control cable on the upper
bracket of the control cable,
- the automatic gearbox control cable onto the multifunction
switch lever.
- Refit:
- the control cable sheath stop on the automatic
gearbox,
- the automatic gearbox control cable nut.
- Torque tighten the automatic gearbox control cable
nut (14 N.m).
II - FINAL OPERATION.
- Refit:
- the heater matrix water inlet pipe,
- the bolt of the heater matrix water inlet pipe.
- Torque tighten the heater matrix water inlet pipe
bolt (25 N.m).
- Refit:
- the heater matrix water outlet pipe,
- the bolt of the heater matrix water outlet pipe.
- Torque tighten the heater matrix water outlet pipe
bolt (25 N.m).
- Refit:
- the wiring channel,
- the wiring channel bolts.
- Torque tighten the wiring channel bolts (10 N.m).
- Connect the manual gearbox control cable to the
gear control unit (see 37A, Mechanical component
controls, Gear control unit: Removal - Refitting,
page 37A-76) .
- Adjust the multifunction switch (see Multifunction
switch: Adjustment) (23A, Automatic gearbox).
- Refit:
- the battery tray (see Battery tray: Removal - Refitting)
(80A, Battery),
- the battery (see Battery: Removal - Refitting)
(80A, Battery).
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