Renault Koleos Service Repair Manual: Clutch pedal: Removal - Refitting

LEFT-HAND DRIVE, and 6-SPEED MANUAL GEARBOX

Mechanical component controls

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Remove:
    • the dashboard lower cover on the driver's side (see Dashboard lower trim: Removal - Refitting) (57A, Interior equipment),
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),

II - OPERATION FOR REMOVAL OF PART CONCERNED

Mechanical component controls

  • Separate the clutch master cylinder ball joint (1) from the clutch pedal.

Mechanical component controls

  • Disconnect the connector (2) from the clutch pedal switch.

CRUISE CONTROL

  • Disconnect the connector (3) from the clutch pedal switch.

FOOT BRAKE AUTOMATIC CONTROL

  • Disconnect the position sensor connector (4) from the clutch pedal.

Mechanical component controls

  • Remove:
    • the accelerator pedal nuts (5) ,
    • the clutch pedal.

FOOT BRAKE AUTOMATIC CONTROL

  • Remove the clutch pedal position sensor from the clutch pedal (see 37A, Mechanical component controls, Clutch pedal position sensor: Removal - Refitting, page 37A-47) .

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

FOOT BRAKE AUTOMATIC CONTROL

  • Refit the clutch pedal position sensor on the clutch pedal (see 37A, Mechanical component controls, Clutch pedal position sensor: Removal - Refitting, page 37A-47) .

 

  • Refit:
    • the clutch pedal,
    • the clutch pedal nuts.
  • Torque tighten the clutch pedal nuts (14 N.m).
  • Connect the clutch pedal switch connector.

CRUISE CONTROL

  • Connect the clutch pedal switch connector.

FOOT BRAKE AUTOMATIC CONTROL

  • Connect the clutch pedal position sensor connector.

 

  • Place the clutch cylinder ball joint on the clutch pedal.

II - FINAL OPERATION.

  • Refit:
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the dashboard lower cover on the driver's side (see Dashboard lower trim: Removal - Refitting) (57A, Interior equipment).
  • Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

RIGHT-HAND DRIVE, and 6-SPEED MANUAL GEARBOX

Mechanical component controls

REMOVAL

I - REMOVAL PREPARATION OPERATION

  • Unlock the steering column.
IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered.

 

IMPORTANT To prevent the pyrotechnic components from being permanently deactivated or triggered (airbags or pretensioners), wait for at least 3 minutes after disconnecting the battery.
  • Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Remove:
    • the driver's front airbag (see Driver's frontal airbag: Removal - Refitting) (88C, Airbags and pretensioners), - the steering wheel (see 36A, Steering assembly, Steering wheel: Removal - Refitting, page 36A- 39) (36A, Steering assembly),
    • the radio control satellite (see Radio control satellite: Removal - Refitting) (86A, Radio),
    • the rotary switch (see Rotary switch: Removal - Refitting) (84A, Controls - Signalling),
    • the steering column switch assembly (see Steering column switch assembly: Removal - Refitting) (84A, Controls - Signalling),
    • the dashboard lower cover on the driver's side (see Dashboard: Removal - Refitting) (61A, Heating system),
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system),
    • the right-hand trim from the centre front panel,
    • the steering column from the dashboard cross member (see 36A, Steering assembly, Steering column: Removal - Refitting, page 36A-16) (36A, Steering assembly).
Note: It is not necessary to remove the steering column from the steering box.

II - OPERATION FOR REMOVAL OF PART CONCERNED

Mechanical component controls

  • Separate the clutch master cylinder ball joint (1) from the clutch pedal.

Mechanical component controls

  • Disconnect the connector (2) from the clutch pedal switch.

CRUISE CONTROL

  • Disconnect the connector (3) from the clutch pedal switch.

FOOT BRAKE AUTOMATIC CONTROL

  • Disconnect the position sensor connector (4) from the clutch pedal.

 

  • Unclip the electrical wiring from the clutch.

Mechanical component controls

  • Remove:
    • the accelerator pedal nuts (5) ,
    • the clutch pedal.

FOOT BRAKE AUTOMATIC CONTROL

  • Remove the position sensor from the clutch pedal (see 37A, Mechanical component controls, Clutch pedal position sensor: Removal - Refitting, page 37A-47) .

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

FOOT BRAKE AUTOMATIC CONTROL

  • Refit the clutch pedal position sensor on the clutch pedal (see 37A, Mechanical component controls, Clutch pedal position sensor: Removal - Refitting, page 37A-47) .

 

  • Refit:
    • the clutch pedal,
    • the clutch pedal nuts.
  • Torque tighten the clutch pedal nuts (14 N.m).
  • Connect the clutch pedal switch connector.

CRUISE CONTROL

  • Connect the clutch pedal switch connector.

FOOT BRAKE AUTOMATIC CONTROL

  • Connect the clutch pedal position sensor connector.

 

  • Fit the clutch cylinder ball joint on the clutch pedal.

II - FINAL OPERATION.

  • Refit:
    • the steering column on the dashboard cross member (see 36A, Steering assembly, Steering column: Removal - Refitting, page 36A-16) (36A, Steering assembly),
    • the centre front panel right-hand trim
    • the A-pillar air distribution duct (see Front footwell air distribution duct: Removal - Refitting) (61A, Heating system).
    • the dashboard lower cover on the driver's side (see Dashboard: Removal - Refitting) (61A, Heating system),
    • the steering column switch assembly (see Steering column switch assembly: Removal - Refitting) (84A, Controls - Signalling),
    • the rotary switch (see Rotary switch: Removal - Refitting) (84A, Controls - Signalling),
    • the radio control satellite (see Radio control satellite: Removal - Refitting) (86A, Radio),
    • the steering wheel (see 36A, Steering assembly, Steering wheel: Removal - Refitting, page 36A- 39) (36A, Steering assembly),
    • the driver's front airbag (see Driver's frontal airbag: Removal - Refitting) (88C, Airbags and pretensioners),
  • Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
  • Adjust the neutral position of the steering wheel angle sensor (see Fault finding - Configurations and programming (80C, Xenon bulbs).
    Clutch control: List and location of components

    Clutch pedal position sensor: Removal - Refitting

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