REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
- Remove:
- the engine undertray bolts,
- the engine undertray.
6-SPEED MANUAL GEARBOX
- Drain the manual gearbox (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-5) .
FK0 or FK8, and 6-SPEED AUTOMATIC GEARBOX
- Drain the automatic gearbox oil (see 23A, Automatic
gearbox, Automatic gearbox oil: Draining -
Filling, page 23A-11) .
- Remove:
- the front wheel on the side concerned (see Wheel:
Removal - Refitting) (35A, Wheels and tyres),
- the front right-hand driveshaft (see 29A, Driveshafts,
Front right-hand driveshaft: Removal -
Refitting, page 29A-4) or the front left-hand driveshaft
(see 29A, Driveshafts, Front left-hand
driveshaft: Removal - Refitting, page 29A-1) .
- the front right-hand driveshaft gaiter on the gearbox
side (see 29A, Driveshafts, Front right-hand
driveshaft gaiter, gearbox side: Removal - Refitting,
page 29A-27) or the front left-hand driveshaft driveshaft
gaiter on the gearbox side (see 29A,
Driveshafts, Front left-hand driveshaft gaiter,
gearbox side: Removal - Refitting, page 29A-31)
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Front left-hand driveshaft
- Cut the clips (1) .
- Remove the driveshaft shock absorber (2) .
- Cut the clips (3) .
- Remove the front left-hand driveshaft gaiter (4) on
the wheel side.
- Remove as much grease as possible.
2 - Front right-hand driveshaft
- Cut the clips (5) .
- Remove the front left-hand driveshaft gaiter (6) on
the wheel side.
- Remove as much grease as possible.
6-SPEED MANUAL GEARBOX
- Remove the differential output seal on the side concerned
(see Differential output seal: Removal -
Refitting) .
FK0 or FK8, and 6-SPEED AUTOMATIC GEARBOX
- Remove the differential output seal on the side concerned
(see 23A, Automatic gearbox, Differential
output seal: Removal - Refitting, page 23A-17) .
REFITTING
I - REFITTING PREPARATION OPERATION
- Always replace:
- the differential output seal,
- the clips.
FK0 or FK8, and 6-SPEED AUTOMATIC GEARBOX
- Refit the differential output seal on the side concerned
(see 23A, Automatic gearbox, Differential
output seal: Removal - Refitting, page 23A-17) .
6-SPEED MANUAL GEARBOX
- Refit the differential output seal on the side concerned
(see Differential output seal: Removal -
Refitting) .
II - REFITTING OPERATION FOR PART
CONCERNED
1 - Front left-hand driveshaft
- Refit the front driveshaft gaiter on the wheel side.
- Spread the quantity of grease around the gaiter and
the stub axle bowl.
- Insert the lips of the gaiter into the grooves of the
stub axle bowl and driveshaft.
- Refit new clips (7) to the front driveshaft gaiter on the
wheel side.
- Tighten the clips (7) using the tool (Tav. 1168) (8) .
- Refit:
- the shock absorber (2) ,
- new clips (1) on the shock absorber.
M9R
- Tighten the clips (1) using the tool (Tav. 1168).
2TR
- Tighten the clips (1) using a screwdriver.
2 - Front right-hand driveshaft
- Refit the front driveshaft gaiter on the wheel side.
- Spread the quantity of grease around the gaiter and
the stub axle bowl.
- Insert the lip of the gaiter into the grooves of the stub
axle bowl and driveshaft.
- Refit the clips on the gaiter of the stub axle bowl and
on the driveshaft.
- Refit new clips (7) to the front driveshaft gaiter on the
wheel side.
- Tighten the clips (7) using the tool (Tav. 1168) (8) .
III - FINAL OPERATION.
- Refit:
- the front right-hand driveshaft gaiter on the gearbox
side (see 29A, Driveshafts, Front right-hand
driveshaft gaiter, gearbox side: Removal - Refitting,
page 29A-27) or the front left-hand driveshaft
gaiter on the gearbox side (see 29A,
Driveshafts, Front left-hand driveshaft gaiter,
gearbox side: Removal - Refitting, page 29A-31)
- the front driveshaft on the side concerned (see
29A, Driveshafts, Front right-hand driveshaft:
Removal - Refitting, page 29A-4) or the front lefthand
driveshaft (see 29A, Driveshafts, Front lefthand
driveshaft: Removal - Refitting, page 29A-
1) .
M9R
- Fill the manual gearbox with oil (see 21A, Manual
gearbox, Manual gearbox oils: Draining - Filling,
page 21A-5) .
FK0 or FK8, and 6-SPEED AUTOMATIC GEARBOX
- Fill the automatic gearbox with oil (see 23A, Automatic
gearbox, Automatic gearbox oil: Draining -
Filling, page 23A-11) .
- Refit:
- the front wheel on the side concerned (see Wheel:
Removal - Refitting) (35A, Wheels and tyres),
- the engine undertray,
- the engine undertray bolts.
|