Renault Koleos Service Repair Manual: Relay shaft bearing: Removal - Refitting

M9R

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).

• Remove:
  • the engine undertray bolts,
  • the engine undertray.

6-SPEED MANUAL GEARBOX

• Drain the manual gearbox (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .

6-SPEED AUTOMATIC GEARBOX

• Drain the automatic gearbox oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11) .

• Remove:
  • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres),
  • the front right-hand wheel driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) .

6-SPEED MANUAL GEARBOX

• Remove the right-hand side differential outlet seal (see 21A, Manual gearbox, Differential output seal: Removal - Refitting, page 21A-7) .

6-SPEED AUTOMATIC GEARBOX

• Remove the right-hand side differential outlet seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17) .

• Cut the clips (1) .
• Move aside the front right-hand driveshaft gaiter (2) .

• Remove:
  • the locking spring ring (3) using a screwdriver,
  • the yoke sleeve (4) .
• Remove as much grease as possible.

• Remove the deflector (5) using a screwdriver and a hammer.

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Remove the deflector (6) using a screwdriver.

• Remove the circlip (7) using circlip pliers.

• Remove the relay shaft bearing bracket (8) and the deflector using a press.

• Remove:
  • the circlip (9) using circlip pliers,
  • the relay shaft bearing (10) .

REFITTING

I - REFITTING PREPARATION OPERATION

• Always replace:
  • the driveshaft gaiter,
  • the differential output seal,
  • clips,
  • the locking spring ring,
  • the circlip,
  • the deflectors.
• Lubricate the relay shaft mating face into which the bearing is inserted.

II - REFITTING OPERATION FOR PART CONCERNED

• Refit:
  • the relay shaft bearing on the relay shaft bearing bracket,
  • the new circlip on the relay shaft bearing bracket,
  • the new deflector,
  • the relay shaft bearing bracket using a press,
  • the circlip,

III - FINAL OPERATION.

6-SPEED MANUAL GEARBOX

• Refit the new right-hand side differential output seal (see 21A, Manual gearbox, Differential output seal: Removal - Refitting, page 21A-7) .

6-SPEED AUTOMATIC GEARBOX

• Refit the new right-hand side differential output seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17) .

• Refit:
  • the driveshaft yoke sleeve,
  • the new locking spring ring,
  • the new front right-hand driveshaft gaiter on the gearbox side,
• Divide the quantity of grease between the gaiter and the driveshaft yoke sleeve.

• Place the gaiter lips in the grooves of the driveshaft yoke sleeve and the driveshaft.
• Refit new clips on the front driveshaft gaiter on the gearbox side.
• Tighten the clips (11) using the tool (Tav. 1168) (12) .
• Refit the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) .

6-SPEED MANUAL GEARBOX

• Remove:
  • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
  • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
• Fill the manual gearbox with oil (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .
• Refit:
  • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
  • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

6-SPEED AUTOMATIC GEARBOX

• Fill the automatic transmission with oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11)

• Refit:
  • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
  • the engine undertray,
  • the engine undertray bolts.

2TR

REMOVAL

I - REMOVAL PREPARATION OPERATION

• Position the vehicle on a two-post lift (see Vehicle: Towing and lifting) (02A, Lifting equipment).

• Remove:
  • the engine undertray bolts,
  • the engine undertray.

6-SPEED MANUAL GEARBOX

• Drain the manual gearbox (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .

6-SPEED AUTOMATIC GEARBOX

• Drain the automatic gearbox oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining - Filling, page 23A-11) .

• Remove:
  • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres),
  • the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4) .
  • the right-hand side differential output seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17)

• Cut the clips (1) .
• Move aside the front right-hand driveshaft gaiter (2).

• Remove:
  • the locking spring ring (3) using a screwdriver,
  • the front right-hand driveshaft yoke sleeve (4) .
• Remove as much grease as possible.

• Remove the deflector (5) using a screwdriver and a hammer.

II - OPERATION FOR REMOVAL OF PART CONCERNED

• Remove the deflector (6) using a screwdriver.

• Remove the circlip (7) using circlip pliers.

• Using a press, remove:
  • the relay shaft bearing (8) ,
  • the relay shaft bearing deflector.

REFITTING

I - REFITTING PREPARATION OPERATION

• Always replace:
  • the driveshaft gaiter,
  • clips,
  • the locking spring ring,
  • the circlip,
  • the deflectors.
• Lubricate the relay shaft mating face into which the bearing is inserted.

II - REFITTING OPERATION FOR PART CONCERNED

• Refit:
  • the new deflectors,
  • the relay shaft bearing using a press,
  • the circlip.

III - FINAL OPERATION.

• Refit:
  • the driveshaft yoke sleeve,
  • the new locking spring ring,
  • the new front right-hand driveshaft gaiter on the gearbox side.
• Divide the quantity of grease between the gaiter and the driveshaft yoke sleeve.
• Place the gaiter lips in the grooves of the yoke sleeve and the driveshaft.
• Refit new clips on the front driveshaft gaiter on the gearbox side.

• Tighten the clips using a screwdriver.
• Refit:
  • the right-hand side differential output seal (see 23A, Automatic gearbox, Differential output seal: Removal - Refitting, page 23A-17) ,
  • the front right-hand driveshaft (see 29A, Driveshafts, Front right-hand driveshaft: Removal - Refitting, page 29A-4)
  • the front right-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

6-SPEED MANUAL GEARBOX

• Remove:
  • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).
  • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior protection).
• Fill the gearbox with oil (see 21A, Manual gearbox, Manual gearbox oils: Draining - Filling, page 21A-5) .
• Refit:
  • the front left-hand splash guard (see Front wheel arch liner: Removal - Refitting) (55A, Exterior Protection),
  • the front left-hand wheel (see Wheel: Removal - Refitting) (35A, Wheels and tyres).

FK0 or FK8

• Fill the automatic transmission with oil (see 23A, Automatic gearbox, Automatic gearbox oil: Draining
• Filling, page 23A-11) .
• Refit:
  • the engine undertray,
  • the engine undertray bolts.