2TR
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
- Disconnect the battery.
- Remove the engine cover.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Remove:
- the bolt (1) from the air resonator,
- the breather hose clip (2) .
- Disconnect the breather hose (3) .
- Loosen the clip (4) .
- Remove the air resonator (5) on the rocker cover.
- Loosen the air inlet pipe clips (6) .
- Remove the air inlet pipe (7) .
- Fit the hose clamp (8) on the motorised throttle valve
coolant pipes.
- Remove the motorised throttle valve coolant pipe
clips using the tool (Mot. 1448).
- Disconnect:
- the motorised throttle valve coolant pipes,
- the motorised throttle valve connector (9) .
- Remove:
- in order the motorised throttle valve bolts (10) ,
- the motorised throttle valve (11) ,
- the motorised throttle valve seal (12) .
REFITTING
I - REFITTING PREPARATION OPERATION
- Always replace the motorised throttle valve seal.
II - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the motorised throttle valve seal,
- the motorised throttle valve,
- the motorised throttle valve bolts.
- Torque tighten in order the motorised throttle
valve bolts (8 N.m).
- Connect:
- the motorised throttle valve connector ,
- the motorised throttle valve coolant pipes.
- Refit the motorised throttle valve coolant pipe clips
using the tool (Mot. 1448).
- Remove the hose clamp from the motorised throttle
valve coolant pipes.
- Refit the air inlet pipe.
- Tighten the air inlet pipe clips (6 N.m).
- Refit the air resonator on the rocker cover.
- Tighten the clip (4) .
- Connect the breather hose (3) .
- Refit:
- the breather hose clip,
- the air resonator bolt on the rocker cover.
- Torque tighten the air resonator bolt (6 N.m.)
III - FINAL OPERATION
- Refit the engine cover.
- Connect the battery.
- Carry out the programming of the motorised throttle
valve using the Diagnostic tool.
- Carry out the following if necessary:
- top up the cooling system
- bleed the cooling system.
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