M9R
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REMOVAL
I - REMOVAL PREPARATION OPERATION
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- Disconnect the connector from the damper valve
wiring (1) .
- Loosen the clip (2) on the intercooler air outlet pipe.
- Remove the intercooler air outlet pipe bolt (3) .
- Disconnect the intercooler air outlet pipe (4) from the
damper valve.
- Move the intercooler air outlet pipe to one side.
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- Remove:
- the dipstick guide tube bolts (5) .
- the dipstick guide tube.
- Plug the opening of the dipstick guide tube on the
cylinder block.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
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- Remove:
- the strut bolts and nuts (6) ,
- the damper valve strut,
- the damper valve,
- the seal between the damper valve and the turbocharger
pressure sensor housing.
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- Disconnect the connector (7) from the turbocharger
pressure sensor.
- Remove:
- the turbocharger pressure sensor housing (8) ,
- the seal between the turbocharger pressure sensor
housing and the exhaust gas recirculation solenoid
valve.
REFITTING
I - REFITTING PREPARATION OPERATION
- Clean and degrease the bearing faces:
- between the turbocharger pressure sensor housing
and the exhaust gas recirculation solenoid valve,
- between the damper valve and the turbocharger
pressure sensor housing.
- Always replace:
- the seal between the turbocharger pressure sensor
housing and the exhaust gas recirculation solenoid
valve,
- the seal between the damper valve and the turbocharger
pressure sensor housing.
II - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the seal between the turbocharger pressure sensor
housing and the exhaust gas recirculation solenoid
valve,
- the turbocharger pressure sensor housing.
- Connect the turbocharger pressure sensor connector.
- Refit:
- the seal between the damper valve and the turbocharger
pressure sensor housing,
- the damper valve,
- the damper valve strut,
- the strut bolts and nuts.
- Torque tighten in turn:
- the strut bolts and nuts on the damper valve (10
N.m).
- the strut bolts on the inlet manifold (10 N.m).
III - FINAL OPERATION.
- Remove the plug from the opening of the dipstick
guide tube on the cylinder block.
- Refit:
- the dipstick guide tube,
- the dipstick guide tube bolts.
- Torque tighten the dipstick guide tube bolts (10
N.m).
- Connect the intercooler air outlet pipe to the damper
valve.
- Refit the intercooler air outlet pipe bolt.
- Torque tighten:
- the intercooler air outlet pipe bolt (8 N.m),
- the intercooler air outlet pipe clip (6 N.m) using
the tool (Mot. 1608).
- Connect the damper valve wiring connector.
- Refit the engine cover.
- Connect the Diagnostic tool.
- Reinitialise the programming in accordance with the
procedure for command SC036 when replacing the
damper valve.
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