M9R, and 6-SPEED MANUAL GEARBOX
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IMPORTANT
Consult the safety and cleanliness advice and operation
recommendations before carrying out any
repair. |
Note:
For automatic wear compensation mechanisms,
compress the clutch pressure plate using the tool
(Emb. 1604). |
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
II - OPERATION FOR REMOVAL OF PART
CONCERNED
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- Position the (Mot. 1431) (1) .
- Remove:
- The mechanism bolts (2) ,
- the clutch plate and pressure plate.
REFITTING
I - REFITTING PREPARATION OPERATION
- Degrease the flywheel friction face with SURFACE
CLEANER .
- Clean the clutch plate splines.
- Apply grease to the splines of the clutch plate hub
and to the splines of the input shaft.
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- Place the base of tool (Emb. 1604) in a vice.
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- Fit:
- the pressure plate on the base plate,
- the clutch thrust bearing (3) ,
- the nut (4) .
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- Tighten the nut (4) until it locks.
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- Fit a circlip clamp at (5) .
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- Compress the spring (6) with circlip pliers.
- Remove:
- the nut (4) ,
- the clutch thrust bearing (3) ,
- the base plate pressure plate.
- Check that the springs are correctly compressed.
II - REFITTING OPERATION FOR PART
CONCERNED
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- Position the clutch driven plate.
- Centre the clutch plate using the (Emb. 1780) (7) .
- Refit:
- the pressure plate,
- the pressure plate bolts.
- Gradually tighten the new pressure plate mounting
bolts.
- Torque tighten the pressure plate bolts (25 N.m).
III - FINAL OPERATION.
- Remove the (Mot. 1431) then the (Emb. 1780).
- Refit the gearbox .
2TR, and 6-SPEED MANUAL GEARBOX
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IMPORTANT
Consult the safety and cleanliness advice and operation
recommendations before carrying out any
repair. |
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
II - OPERATION FOR REMOVAL OF PART
CONCERNED
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- Position the (Mot. 1431) (1) .
- Remove:
- The mechanism bolts (2) ,
- the clutch plate and pressure plate.
REFITTING
I - REFITTING PREPARATION OPERATION
- Degrease the flywheel friction face with SURFACE
CLEANER.
- Clean the clutch plate splines.
- Apply grease to the splines of the clutch plate hub
and to the splines of the input shaft.
II - REFITTING OPERATION FOR PART
CONCERNED
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- Position the clutch driven plate.
- Centre the clutch drive plate using the (Emb. 1780)
(3) .
- Refit:
- the pressure plate,
- the pressure plate bolts.
- Torque tighten the new pressure plate bolts (25
N.m) gradually in a radial pattern.
III - FINAL OPERATION.
- Remove the (Mot. 1431) then the (Emb. 1780).
- Refit the gearbox.
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