M9R
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Remove:
- the engine cover,
- the air inlet sleeve clips (1) ,
- the air inlet sleeve from the air filter unit,
- the battery .
- the battery tray.
- Remove the bolts (2) from the engine wiring harness
channel.
- Move aside the wiring.
- Loosen the clips (3) from the air inlet hose on the intercooler.
- Disconnect the intercooler air inlet hose (4) from the
air inlet pipes of the intercooler.
- Unclip the wiring at (5) .
- Remove the bolt (6) from the wiring bracket.
- Separate the " wiring bracket - wiring " assembly.
- Unclip the cap from terminal B (7) .
- Remove the cap from terminal B.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Remove:
- the nut of terminal S (8) ,
- the nut of terminal B (9) ,
- the cable of terminal S,
- the cable of terminal B.
- Remove:
- the starter bolts (10) ,
- the starter by raising the vehicle.
I - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the starter,
- the starter bolts.
- Torque tighten the starter bolts (48 N.m).
- Refit:
- the cable of terminal B,
- the cable of terminal S,
- the nut of terminal B,
- the nut of terminal S.
- Torque tighten:
- the nut of terminal B (8 N.m),
- the nut of terminal S5 (N.m),
II - FINAL OPERATION.
- Clip on the cap of terminal B.
- Fit the " wiring bracket - wiring " assembly.
- Refit the bolt (6) of the wiring bracket.
- Clip the wiring onto its mounting (5) .
- Connect the air inlet hose to the air inlet pipes of the
intercooler
- Torque tighten the clip of the intercooler air inlet
hose (6 N.m) using the tool (Mot. 1608).
- Position the wiring.
- Refit the wiring bolts (2) .
- Refit:
- the battery tray
- the battery
- the air inlet sleeve from the air filter unit
- the air inlet sleeve clips
- the engine cover.
2TR, and 6-SPEED MANUAL GEARBOX
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
- Remove:
- the air intake sleeve
- the battery
- the battery tray
- the engine undertray.
- Remove the bolts (1) from the wiring bracket.
- Separate the wiring (2) and its bracket (3) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Remove:
- the nut (4) of terminal S,
- the nut (5) of terminal B,
- the starter bolts (6) ,
- the starter (7) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the starter,
- the starter bolts.
- Torque tighten the starter bolts (113 N.m).
- Refit:
- the nut of terminal B,
- the nut of terminal S.
- Torque tighten:
- the nut of terminal B9 (N.m),
- the nut of terminal S4 (N.m).
II - FINAL OPERATION
- Refit:
- the wiring (2) and its bracket (3) .
- the wiring bracket bolts.
- Torque tighten the wiring bracket bolts (28 N.m).
- Refit:
- the engine undertray,
- the battery tray,
- the battery,
- the air intake sleeve.
2TR, and FK0 or FK8
REMOVAL
I - REMOVAL PREPARATION OPERATION
- Position the vehicle on a two-post lift.
IMPORTANT
To prevent the vehicle from falling, lash it to the
vehicle lift using a strap. |
II - OPERATION FOR REMOVAL OF PART
CONCERNED
- Remove the nut of terminal B (1) .
- Disconnect:
- the wiring of terminal B (2) ,
- the connector S (3) .
- Remove:
- the starter bolts (4) ,
- the starter (5) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
- Refit:
- the starter,
- the starter bolts.
- Torque tighten the starter bolts (50 N.m).
- Connect:
- the connector S,
- the wiring of terminal B.
- Torque tighten the nut of terminal B9 (N.m).
II - FINAL OPERATION.
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